Comprehensive Capabilities. Engineered for Results.
From advanced manufacturing and analytical testing to complex reactions and precision processing, SantoTolling® provides the infrastructure, expertise, and technology to move your chemistry from concept to commercialization.
Up to 1.2 Billion Pounds Annually
Produced & Supplied worldwide1
66-Acre Facility
Over a Dozen Specialized Buildings
19 Reactors 33 Vessels
67 Tanks & More
Certified Quality
ISO 9001:2015 · ChemSteward
EPA Registered · FIFRA
Kosher · Halal
Manufacturing Facilities
State-of-the-Art Manufacturing Facilities
- Anhydrous HCl Column
- Dispersion Mixers & Grinders
- Distillation Columns (12, 15 & 30 trays)
- Glass-Lined Reactors (300 – 4,000 gal.)
- Homogenizers
- Rotary Vacuum Dryer
- Spray Dryers (Aqueous)
- Stainless Steel Reactors (300 – 12,000 gal.)
- Venturi Mixers – Gas/Liquid
- Wiped Film Evaporator
Analytical Capabilities
Advanced Analytical & Testing Capabilities
- Gas Chromatography (GC)
- Liquid Chromatography Mass Spectrometer (LC-MS)
- Gas Chromatography Mass Spectrometer (GC-MS)
- Nuclear Magnetic Resonance (NMR)
- FTIR/IR Spectroscopy
- Karl-Fischer (KF) Water Analysis
- Particle Size Analysis (Laser Diffraction)
- Potentiometric Titration
- Surface Tension
- UV-Vis Spectroscopy
- Viscosity Measurement
- Wet Titration
Reaction Capabilities
Diverse & Complex Reaction Chemistry
- Alkoxylation
- Alkylation
- Amidation
- Anhydrous Ammonia Gases
- Boron Trifluoride
- Bulk Epichlorohydrin
- Chlorine
- Chloromethylation
- Condensation
- Diazotization
- Epichlorohydrin Reactions
- Esterification
- General Synthesis
- Hydrogenation
- Polymerization
- Quaternization (Methyl & Benzyl Chloride)
- Reductive Amination
- Transesterification
- Triethanolamine Reactions
- Trimethylamine Reactions
Processing Capabilities
Precision Processing. Reliable Results.
Pressure Up to 500 psig
Equipment rated to handle high pressure for demanding processes with safety and reliability.
Temperature -15°C to 300°C
Wide temperature range to support heat-sensitive reactions and high-temperature processing.
Vacuum Down to 10 mm Hg
Deep vacuum capabilities for evaporation, drying, and sensitive chemical processes.
FAQ
Expert guidance and resources to help you find the right solution.
What manufacturing capabilities does SantoTolling offer?
SantoTolling operates a 66-acre chemical manufacturing facility with over a dozen specialized buildings, 19 reactors, 33 vessels, and 67 tanks. The site supports a broad range of unit operations, including stainless steel reactors (300–12,000 gallons), glass-lined reactors (300–4,000 gallons), distillation columns, spray dryers, a rotary vacuum dryer, a wiped film evaporator, dispersion mixers and grinders, homogenizers, and an anhydrous HCl column.
What types of chemical reactions can SantoTolling perform?
SantoTolling performs a wide range of complex reaction chemistries, including alkoxylation, alkylation, amidation, polymerization, condensation, esterification, transesterification, hydrogenation, reductive amination, diazotization, chloromethylation, and quaternization with methyl and benzyl chloride. The facility also handles specialized reactions involving epichlorohydrin, boron trifluoride, chlorine, anhydrous ammonia, trimethylamine, and triethanolamine.
What analytical and testing capabilities does SantoTolling have?
SantoTolling runs a 24/7 analytical laboratory staffed by experienced chemists and equipped with instruments for gas chromatography (GC), GC-MS, LC-MS, nuclear magnetic resonance (NMR), FTIR/IR spectroscopy, UV-Vis spectroscopy, laser diffraction particle size analysis, potentiometric and wet titration, Karl-Fischer water analysis, and viscosity and surface tension measurement. Every batch is tested to confirm it meets defined quality specifications before release.
What are SantoTolling's processing conditions for pressure, temperature, and vacuum?
SantoTolling's equipment handles pressures up to 500 psig, temperatures from -15°C to 300°C, and vacuum down to 10 mm Hg. This range supports high-pressure reactions, heat-sensitive and high-temperature processing, and vacuum-driven operations such as evaporation and drying.
What quality certifications and registrations does SantoTolling hold?
SantoTolling is ISO 9001:2015 certified and holds ChemStewards certification, EPA registration, and FIFRA registration. The facility also produces Kosher- and Halal-certified products.
What is toll manufacturing, and how does SantoTolling support it?
Toll manufacturing is an arrangement in which a company provides its facility, equipment, and technical expertise to produce chemistry on behalf of another company. SantoTolling supports toll and custom manufacturing by supplying the infrastructure, analytical capability, and process knowledge to take a project from concept through to commercial-scale production.
How do I start a project with SantoTolling?
You can start a project with SantoTolling by requesting a free consultation through the company's website. The consultation is used to discuss your project scope, chemistry, and manufacturing goals so the team can determine the right approach for scaling your process.
